HYPERGROUT C60

HYPERGROUT C60 – High Strength, Non-Shrink, Self-Leveling Cementitious Grout

Description:

HYPERGROUT C60 is a ready-to-use, polymer-modified self-leveling non-shrink grouting mortar with high initial and final strengths. It is pre-mixed with selectively graded materials to result in a dense homogeneous mix.

Recommendations for:

• Steel constructions
• Concrete anchors
• Machine foundations
• Foundation plates
• Prefabricated compound connections
• Heavy construction equipment guide rails
• Holes through concrete floors and walls
• Construction joints
• Fixing defects in concrete structures
• Tank and reservoir piers, etc.

Advantages:

• Good flowability
• Good dimensional stability
• Balanced expanding ability eliminates shrinkage
• Non-corrosive nature allows versatile usage
• Ensures perfect adherence to sound steel and concrete surfaces, preventing corrosion
• Smooth and sound surfaces can be easily obtained
• High early compressive strength and high final compressive strength
• Ready and easy to use
• Can be applied with a suitable pump
• Non-toxic
• Economical

Application Information:

Mixing Ratio: HYPERGROUT C60 : Water = 1 : 0.15 (parts by weight) Approximately 3.75 litres of clean water per 25kg bag

Yield: 1 bag yields approximately 13.10 litres of mortar. Approximately 77 bags required for 1 m3 of mortar

Layer Thickness:

• Minimum: 10 mm
• Maximum: 100 mm. For thickness greater than 100mm, apply in multiple layers.

Substrate Temperature: 10 ÷ 40 oC

Technical Information:

Property	Units	Testing Method	Specification
Product form	–	Powder	–
Colour	–	Grey	–
Bulk density of powder	kg/litre	–	~ 1.6
Density of fresh mortar	kg/litre	–	~ 2.2
Flow table spread	cm	ASTM C230, no strokes	25 ÷ 32
Bleeding	%	ASTM C940	0
Expansion (at 3 hours)	%	ASTM C940	≥ 0.1
Setting time	–	ASTM C403
+ Initial setting time	Hour	–	≥ 3
+ Final setting time	Hour	–	≤ 12
Compressive strength	MPa	ASTM C349/C109
+ 1 day	–	–	≥ 25
+ 3 days	–	–	≥ 40
+ 7 days	–	–	≥ 50
+ 28 days	–	–	≥ 60

Application Instructions:

Surface Preparation:

• Remove loose and deteriorated materials using a high-pressure washer or mechanical wire brushing.
• Remove efflorescence, mold, mildew, dust, dirt, laitance, and standing water before pouring application.
• Absorbent surfaces should be saturated with water thoroughly, but no standing water.

Mixing:

• HYPERGROUT C60 should be added to pre-gauged water to suit the desired consistency. Mix mechanically for about at least 3 minutes.

Application:

• Pour mortar immediately after mixing from one side to allow air displacement.

Curing:

• Keep the visible, free mortar surface as small as possible and protect it from premature drying out by standard curing practice.

Cleaning: Clean all tools and equipment promptly with clean water.

Packaging: 25kg bag

Shelf Life: For a minimum of 12 months after the date of manufacture in its original unopened bag in a cool and dry place.

Storage: Store in a dry, cool place.

Health & Safety Information:

• Dispose of according to local regulations.
• Not dangerous for transport.
• Not harmful but can cause skin irritations to persons with sensitive skin. Wearing gloves and masks while handling the product is advised.